What are digital twins and how do they benefit manufacturing

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What are digital twins and how do they benefit manufacturing

From Bastaki Blog Posts via Bastaki Blogs | Published April 2, 2025, 5:15 a.m. by Administrator

What Are Digital Twins?

A digital twin is a virtual replica of a real-world entity or process, such as a product, machine, or entire manufacturing facility. It uses real-time data from sensors and IoT devices to mirror the behavior of its physical counterpart, allowing for continuous monitoring, analysis, and optimization of operations

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Benefits of Digital Twins in Manufacturing

Digital twins offer numerous benefits to manufacturers, enhancing efficiency, productivity, and innovation across various aspects of production. Here are some key advantages:

1. Predictive Maintenance

  • Benefit: Digital twins predict potential equipment failures, enabling proactive maintenance that reduces unplanned downtime and associated costs

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  • Impact: This approach can cut breakdowns by up to 70% and lower maintenance costs by 25%

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